Air column bags, though seemingly simple, are packed with scientific and technological features. They consist of rows of independent, closed air column units that can quickly inflate to create a solid and elastic protective layer, safeguarding fragile, high-value, and precision products during transport.
The cushioning effect of air column bags relies on sufficient and long-lasting air volume. You may wonder about air leakage; this can stem from various factors, including material quality, production defects, improper storage and use, or environmental influences.
To prevent air leakage from air column bags, we’ll provide practical tips focused on material quality, production processes, and storage and usage environments. By following these guidelines, you can easily learn how to choose high-quality air column bags and properly store and use them. Let’s dive in!
To prevent air leakage in air column bags during production, focus on these key aspects:
- Material Selection and Optimization: For durable and reliable aircolumn bags, raw materials are crucial.
– Choose consistent thickness and elasticity with weather-resistant polymers like PE and PA.
– Increase nylon content for better stability and durability.
– Use high-barrier, puncture-resistant films, such as multi-layer co-extruded EVOH, to enhance gas retention.
– Improve mechanical strength and weather resistance by adding anti-aging and toughening agents, which will reduce the risk of leakage due to physical damage.
- Optimisation of the production process. The exceptional performance of the air column bags relies on a superior production process. Here are key points on how PackBest ensures the quality of air column bags through process optimisation:
– Accurate heat sealing: Utilizing an advanced automated production line, we achieve precise control over temperature, pressure, and time during heat sealing. This effectively eliminates micro-pores and sealing defects, enhancing the production process.
– Process refinement for consistent quality: By strictly controlling the stretch ratio and thickness uniformity of the air column bags film, we ensure the consistency and stability of the finished product, providing reliable protection for customers’ products.
– Strengthening heat seals for reliable sealing: The heat sealing layer serves as the ‘gatekeeper’ for air retention in the air column bags. By enhancing the strength and sealing of this layer, we prevent potential air leakage points, ensuring long-lasting protection.
– Rigorous quality inspection: Our stringent quality inspection system conducts comprehensive ‘physical examinations’ of sealing, strength, weather resistance, and other critical indicators. This allows us to detect defects promptly and continuously improve our raw materials and production processes.
To keep your air column bags in optimal condition for an extended period, follow these practical tips for proper use and maintenance:
- Environmental Conditions: Air column bags require a suitable environment. Store them in conditions with less than 85% relative humidity and temperatures between -20°C and 50°C. Extreme temperatures can cause them to become brittle or deformed, compromising their airtightness.
- Packaging Design: Choose an appropriate design for your air column bags based on the shape and weight of the items being protected. Avoid placing concentrated loads directly on the air columns, as this can damage them. Tailor the packaging for a perfect fit to ensure the safety of both the bags and the items.
- Regular Inspection: Conduct a thorough examination of the air column bags before use. Check for scratches, tears, or signs of air loss. For long-term storage, regularly test the air pressure of inflated air column bags to ensure they maintain their cushioning capacity.
- Recycling and Reuse: PackBest air column bags are recyclable! Using recyclable materials not only reduces environmental impact but also optimizes resource use. This approach helps protect the environment while saving costs—it’s a win-win!
We believe quality is the foundation of success. After 18 years of innovation, we have expanded our technology research, upgraded equipment, and developed groundbreaking materials and structures. New products like the environmental protection pure PE air column bags are enhancing your experience by offering better, faster, and greener packaging solutions.
We are committed to environmental protection by promoting eco-friendly inflatable packaging and biodegradable air column bags, working together to safeguard our planet. Don’t forget to check out the PackBest YouTube channel for the latest updates on air column bags. We look forward to connecting with you and exploring the endless possibilities of inflatable packaging!
